Alternatives to TIA Portal

Compare TIA Portal alternatives for your business or organization using the curated list below. SourceForge ranks the best alternatives to TIA Portal in 2026. Compare features, ratings, user reviews, pricing, and more from TIA Portal competitors and alternatives in order to make an informed decision for your business.

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    EcoStruxure Machine Expert

    EcoStruxure Machine Expert

    Schneider Electric

    EcoStruxure Machine Expert (formerly SoMachine) saves engineering time through intuitive machine programming, with one of the most modern and powerful tool-based software concepts on the market. EcoStruxure Machine Expert is a unique solution software for developing, configuring, and commissioning the entire machine in a single software environment, including logic, motion control, robotics/mechatronics, simulation, diagnostics, intelligent motor and load management and drives, HMI (Vijeo Designer), IIoT and related network automation functions. Predefined templates allow to save engineering time by applying complete libraries or even a new machine module. One software covering the needs of simple up to high-performance machines. New Machine Expert Installer to install the complete software the web, local folder or physical media.
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    SIMIT

    SIMIT

    Siemens

    Bringing products to the market faster while maintaining high quality requires integrated engineering workflows along with short changeover and start-up times. SIMIT Simulation Platform allows for comprehensive testing of automation applications and provides a realistic training environment for operators – even prior to plant startup. SIMIT creates opportunities for process optimization and know-how retention, leading to reduced commissioning time and significantly shortened time-to-market. The end result: greater efficiency throughout the entire life cycle of your manufacturing or process plant. SIMIT enables comprehensive testing of automation projects as well as the virtual commissioning of systems, machines, and processes on a single platform. The simulation platform also provides realistic training environments in which to train operating personnel.
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    AVEVA PRO/II Simulation
    AVEVA PRO/II™ Simulation is a steady-state simulator that optimizes plant performance by improving process design, operational analysis, and performing engineering studies. AVEVA PRO/II Simulation optimizes plant performance by improving process design and operational analysis and performing engineering studies. Designed to perform rigorous heat and material balance calculations for a wide range of chemical processes, AVEVA PRO/II Simulation offers a wide variety of thermodynamic models to virtually every industry. Design new processes and evaluate alternate plant configurations for the most cost-effective operation. AVEVA PRO/II Simulation is now available via the cloud with on-demand access, seamless maintenance, and flexible usage. Take advantage of our strong support team with 15+ years of experience. AVEVA PRO/II Simulation optimizes plant performance by improving process design and operational analysis, and performing engineering studies.
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    SIMATIC STEP 7
    SIMATIC STEP 7 in TIA Portal is the comprehensive engineering tool for configuring and programming SIMATIC controllers, whether PLC- or PC-based. SIMATIC STEP 7 Professional (TIA Portal) can be used to configure, program, test, and diagnose all generations of SIMATIC controllers. SIMATIC STEP 7 Basic (TIA Portal) is the price-optimized subset of STEP 7 Professional software that can be used both for engineering the SIMATIC S7-1200 Basic Controllers and for configuring the SIMATIC HMI Basic Panels, because WinCC Basic is part of the software package. Today’s automation solutions must overcome a variety of challenges. To do this, they require high-performance software that is as efficient, flexible, and reliable as possible, both now and in the future. By choosing the right license for your individual application, you’ll keep your software cost-effectively up to date.
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    Mimic

    Mimic

    Emerson

    Dynamic simulation with Mimic Simulation Software provides accurate and real-time simulation of plant behaviors. Made for users with process automation experience, not simulation experts, Mimic automatically integrates with DeltaV or other offline control systems. Use the exact same operator graphics and controls to test configurations and train new or inexperienced operators. Mimic™ Simulation Software provides accurate and real-time simulation of plant behaviors. Made for the end-user or integrator with process automation experience, not simulation experts, Mimic integrates easily and automatically with your off-line control system. Use the same operator graphics and controls to train operators and test configuration.
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    ABB Automation Builder
    ABB Automation Builder is the integrated software suite for machine builders and system integrators wanting to automate their machines and systems in a productive way. Combining the tools required for configuring, programming, debugging, and maintaining automation projects, Automation Builder addresses the largest single cost element of most of today's industrial automation projects, time spent on working with the software. ABB Automation Builder covers the engineering of AC500 PLCs, AC500 safety PLCs, CP600 control panels, drives, and motion. A convenient setup helps to configure the installation. It also handles license registration, maintenance, and updates of the software. Automation Builder is available in basic (free), standard, and premium editions fitting the needs of small projects and managing the challenges of many and large projects for OEMs and system integrators. Automation Builder is immediately available by using the incorporated 30-day test license.
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    HX CODESYS

    HX CODESYS

    Hitachi

    The CODESYS OPC UA Server is a scalable solution for runtime systems that optimal fits the resources of the controller. The component is platform-independent and is very easy to integrate into the current runtime system. The product is targeting OEM customers and enables the integration of OEM-specific objects via the integrated provider interface. Various functions such as automatic input completion and assistance, syntax error check, debug and simulation allow you efficient development. Compiler for optimized powerful machine code of HXCPU. Project trees allow you collective management of devices, tasks, and programs of application.
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    Honeywell UniSim Design Suite

    Honeywell UniSim Design Suite

    Honeywell International

    Honeywell's UniSim® Design Suite is a versatile process simulation and modeling software that enables engineers to create steady-state and dynamic models for plant design, optimization, and troubleshooting. With tools for sustainability-focused applications like carbon capture and green hydrogen production, it supports operational efficiency and business goals. UniSim models can act as digital twins to monitor plant performance, predict process changes, and improve safety, production, and profitability.
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    USIM PAC

    USIM PAC

    Caspeo

    USIM PAC is a steady-state process modeling and simulation software to design, analyze and optimize industrial processes. In a single interface, USIM PAC performs mass balancing, modeling and simulation of all the streams and unit operations of your processing plant. USIM PAC is a unique engineering software. It relies on a detailed and configurable characterization of material. Thus, it is particularly suitable if you deal with solids and complex mixtures, difficult to describe as pure substances. Empower engineering decisions. Improve efficiency and profitability of your processing plant. Better, faster and safer. USIM PAC is a complete software platform for modeling and simulation of industrial processes. It performs simulation, data reconciliation, mass balancing, flowsheeting, equipment sizing, economic and environmental calculations and off-line process optimization in a single environment for the overall plant or part thereof.
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    Quanos SIS.one
    Lead with smart information, software for digital spare parts catalogs, service information systems (SIS) and service portals. Our new all-in-one service information system Quanos SIS.one provides everything you need as a manufacturer and operator of machinery and equipment to digitalize and optimize your after-sales service. Quanos SIS.one enables you to bring together all relevant service information on your machines and plants from the source systems, link them and provide them to every user via a user-friendly interface, from maintenance staff to service technicians, support staff or your customers themselves. Manufacturers of machines, plants and equipment increase their service business with our software for service information systems. Operators of machines, plants and vehicle fleets use our software for digital spare parts and maintenance management. Quanos SIS.one links all relevant service information from the source systems, such as ERP, CAD, DMS, CMS, etc..
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    Studio 5000

    Studio 5000

    Rockwell Automation

    The Studio 5000® environment combines elements of design into one standard framework that optimizes productivity and reduces time to commission. This intuitive integrated design environment focuses on rapid design, re-use, collaboration and virtual design. The updated user interface provides a common, modern user experience across all Studio 5000 applications. Studio 5000 Logix Designer® is an intuitive programming environment that allows users to work collaboratively to design and maintain their systems. With Studio 5000 Architect®, you can jump-start your initial system creation for your control and visualization applications. Studio 5000 Simulation Interface connects controllers – physical or emulated – to simulation and modeling tools to enable virtual commissioning and model-based design.
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    TruePILOT

    TruePILOT

    Endel Digital Solutions

    Endel Digital’s TruePILOT is a unified plant intelligence platform that integrates weighbridge software with critical production systems to provide complete operational visibility. It enables real-time monitoring, process consistency, and better decision-making to maximize plant efficiency. With features such as SCADA integration, ERP synchronization, machine communication, and IIoT connectivity, TruePILOT transforms traditional plant operations into smart, automated environments. The platform also leverages AI-driven trend analysis for predictive insights and cloud-based reporting for executive-level visibility. Complementary products like LabMAST, FleetAI, GateONE, and ManuFACT further enhance plant performance by digitizing quality testing, material dispatch, gate management, and batch processing. Trusted by leading industries such as manufacturing, mining, cement, and steel, Endel Digital provides end-to-end solutions that streamline and secure production environments.
    Starting Price: $8000
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    EcoStruxure Control Expert

    EcoStruxure Control Expert

    Schneider Electric

    EcoStruxure Control Expert is the common programming, debugging and operating software for Modicon M340, M580, M580S, Premium, Momentum and Quantum ranges. Design your applications faster and easier with its standardized objects or libraries, program units, integration of field devices and powerful debug and simulation tools. EcoStruxure Control Expert allows you to maintain and update your installations without stopping the process (CCOTF). With Modicon M580 web server, you can diagnose from any tablet or smartphone. EcoStruxure Control Expert’s integrated conversion tools and Unity M580 Application Converter (UMAC) bring smooth continuity and migration from your legacy PLC ranges to the new generation PACs.
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    Eaton easySoft
    Eaton’s easySoft software is used to program easy controllers and displays. The software provides circuit diagram input and editing and the diagrams can be displayed in the format desired. An integrated offline simulation tool allows users to test a circuit diagram before commissioning. It supports users who are configuring, programming, and defining parameters for all the intelligent relays and creating visualization functions for the MFD displays. Existing programs that were created with the previous series (easy500/700/800) can be simply transferred to the easyE4 PLC with automatic conversion of visualizations with easySoft 7. Eaton’s goal is to enhance your product competency, troubleshooting skills, and safe operation of machinery control products. From beginners who are growing their knowledge to experts who need a refresher, Eaton offers a range of self-guided, eLearning, and instructor-led training to meet your individual needs.
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    OPTIMICA Compiler Toolkit
    Modelon’s OPTIMICA Compiler Toolkit, the most advanced Modelica-based mathematical engine on the market, offers users a powerful solution for the automation, simulation and optimization of system behaviors throughout the model-based design cycle. Trusted as the compiler for Modelon Impact, OPTIMICA enables users to build multi-domain physical systems by choosing from thousands of available model components. OPTIMICA’s state-of-the-art solvers empower evaluation of complex physical systems – supporting transient simulations as well as steady-state computations and dynamic optimization. The sophisticated mathematical engine can manipulate and simplify models to improve performance and robustness, serving industries and applications ranging from automotive and active safety to energy and power plant optimization. To meet the increased need for regulating power in today’s energy market, start-up optimization of thermal power plants is a key industrial need.
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    ISG-virtuos
    An increasing number of variants with a tendency towards batch size 1, shorter product life cycles and high cost pressure: In the age of digitization, digital twins are indispensable in many areas. ISG Industrielle Steuerungstechnik GmbH has years of experience in the realization of simulation solutions with significant competitive advantages for customers in the field of mechanical and plant engineering. With the new generation ISG-virtuos 3 the simulation platform also becomes a solution for manufacturing automation and intralogistics. ISG-virtuos is an open, cross-company simulation platform, with which complete production systems including all components (controls, robots, material flow etc.) can be checked and optimized in deterministic real time. The simulations are created from virtual components, which - stored in corresponding libraries - can be reused and exchanged at any time.
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    SIMATIC HMI
    SIMATIC HMI is a comprehensive portfolio of human-machine interface systems that delivers seamless industrial visualization and operator control across machines and plants. It spans from Basic HMI panels with high-resolution displays optimized for simple, cost-effective machine-level tasks to Comfort panels offering high-performance touchscreens and flexible interfaces for complex applications, Unified Panels that converge hardware and software for next-generation operating concepts, PC-based WinCC Advanced solutions for data-intensive single-user control, and WinCC Professional SCADA systems for multi-user, plant-wide supervision. All components integrate natively in the TIA Portal engineering framework, enabling maximum efficiency through unified configuration, diagnostics, recipe and alarm management, and network connectivity via PROFINET and OPC UA. With brilliant displays or powerful PC-based visualization, contextualized alarm handling, scalable security, and high availability.
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    SmartPlant

    SmartPlant

    Hexagon PPM

    Keeping engineering information current and accessible throughout the lifecycle is challenging, but SmartPlant® Foundation (SPF) is a proven custom solution for plant information management. It ensures secure access to plant information, including engineering designs, vendor data, RFQs, specification sheets and all other relevant documents. With SPF, users are enabled to make rapid and accurate design and operational decisions from large and complex data sets during the entire plant lifecycle. SmartPlant® Foundation, the Hexagon PPM total solution for plant information management, ensures secure access to plant information, including engineering designs, vendor data, purchase orders, RFQs, specification sheets, and all ancillary documents to support the plant lifecycle. SmartPlant Foundation enables the user to make rapid and accurate design and operational decisions from large and complex data sets.
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    SimuPACT

    SimuPACT

    SimGenics

    SimuPACT is an advanced simulation platform that enables rapid development of high-fidelity, full-scope power and process plant simulators with modern, intuitive graphical tools and a powerful integrated architecture that supports engineering analysis, operator training, and control system checkout on the same platform without extra cost. It embraces the latest software technologies and engineering strategies to deliver higher accuracy and faster simulator creation, with configurable modelling tools, solvers, and extensive libraries for electrical networks, multi-phase flows, logic and control networks, sensors, actuators, mechanical systems, and materials handling, and it integrates seamlessly with distributed control system (DCS) emulation and third-party systems using standard protocols. SimuPACT also includes a flexible instructor station that lets users configure simulations, initiate malfunctions, manage scenarios, and review trainee performance.
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    eZWalker Review

    eZWalker Review

    DMS Corporation

    eZWalker Review, a 3D model visualization and collaboration software for engineering and construction projects, has a embedded XRE rendering core with independent IPR, which can seamlessly analyze various 3D system data of plants (PIM), buildings (BIM), machinery and etc.. The extreme lightweight capabilities for engineering models and data can meet various industrial customization purposes such as project visualization collaboration among the EPC general contractors, 3D model review by the designer, construction simulation by the constructor, visualization operation and maintenance training by the owner, etc., and can meet the platform requirements for the visualization management of the full lifecycle of digital assets to help owners achieve the goals of smart manufacturing and industry 4.0. At the same time, it can realize the synchronization of cloud data with PIMCenter, the full lifecycle information management platform for plant assets, which is independently developed by DMS.
    Starting Price: $9999/perpetual License
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    ec4

    ec4

    5G Technologies Europe

    eC4 is an energy conservation, command and control platform that connects non-intrusively to plant equipment and proactively uncovers inefficiencies to ensure optimal energy use. Connect to electrical panels of individual machines (energy guzzlers in the plant), as well as water, air, gas, electric and steam digital meters/sensors. Compare energy usage of similar plants / processes/ operational conditions. Identify energy wastage early. Set a savings goal for a future period and track the achievement of the goal continuously. Be energy aware anywhere (mobile and web application); Take proactive actions - before energy is wasted, and save costs. Easy to maintain. Flexibility in altering reports, views and computation rules.
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    Honeywell Safety Manager
    Safety Manager is a SIL 3 certified system, which minimizes incidents, maximizes production uptime, reduces the cost of compliance, and manages plant safety. Safety Manager is our second-generation safety platform. Based on the same Quadruple Modular Redundant (QMR) architecture as its FSC predecessor, it goes further in minimizing incidents, maximizing production uptime, reducing the costs of compliance, and managing plant safety. Safety Manager combines a rack-based design with remote IO capabilities. Introducing Universal IO, Safety Manager can help customers distribute their safety control architecture across the plant(s) saving money by reducing wiring and conduit. Safety Manager integrates process safety data, applications, system diagnostics, and critical control strategies, and executes SIL-defined safety application logic in a fully redundant (2oo4D) architecture. Safety Builder provides plant-wide management of safety-critical databases and application programming.
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    CATALOGcreator
    Since 2004, TID Informatik continuously developed the CATALOGcreator®, an innovative software for electronic spare parts catalogs and service information systems. The software is successfully used by more than 380 customers and is well established on the market. Manufacturers and operators from the machine, plant and equipment engineering industry generate with CATALOGcreator® manual to fully automatic 2D and 3D spare parts catalogs based on BOMs of their existing ERP or PLM system. They attach any additional information and publish the catalogs at the push of a button, as PDF or interactive HTML version for offline and online applications, also on mobile devices. The intuitive catalogs can be easily integrated in web shops or service portals and even linked to maintenance or service systems. Starting with interactive spare parts catalogs and service information systems, we are moving on to the Digital Information Twin (DIT).
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    AutoPIPE

    AutoPIPE

    Bentley

    AutoPIPE provides you with a comprehensive and advanced software tool specializing in pipe stress analysis. Increase your productivity and improve quality control with an intuitive modeling environment and advanced analysis capabilities. Ensure efficient workflows between pipe stress engineers, structural engineers, and CAD designers through interoperability with leading plant design applications. AutoPIPE includes special features for advanced buried pipeline analysis, operational (hot) clash detection, wave loading, fluid transients, and FRP/GRP or plastic pipe, as well as time-saving integration with other Bentley and third-party applications such as OpenPlant, AutoPLANT, PlantSpace, Hexagon PDS and SmartPlant, Autodesk Plant 3D, and Aveva E3D Design. AutoPIPE automatically determines the optimal pipe support locations to satisfy your design requirements with the most cost-effective solution, without sacrificing quality or safety.
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    Emerson Ovation
    Emerson’s Ovation™ platform delivers a unified automation approach for modern power and water operations. Built on a robust DCS core and deployed across thousands of sites worldwide, Ovation supports over 1.4 million MW of generation capacity with deep expertise in turbine, boiler, HRSG, and renewable control. Its integrated suite includes SIS, SCADA, simulation with digital twin modeling, optimization tools, plant prognostics, cybersecurity, and AI-driven applications. Emerson also leads in water/wastewater automation, with successful DCS and SCADA implementations at more than 150 U.S. facilities managing 12 billion gallons daily.
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    PARTS-PUBLISHER
    Since 2000, Docware GmbH has developed and established PARTS-PUBLISHER, an innovative software for digital spare parts catalogs and service information systems. The software allows customers to create and publish their own catalogs, and to identify and sell spare parts quickly and easily. More than 400 customers from the mechanical and plant engineering industry are successfully using PARTS-PUBLISHER. Manufacturers and operators of machines, plants and equipment are able to import all their service-relevant information such as BOMs, documentation or 2D or 3D graphics into PARTS-PUBLISHER - regardless of which inventory system is used. In this way, they create a data pool that can be edited at any time and reused as often as required. The result is a service information system with a 360° service view of the machines and systems. All information is structured, linked and digitally processed.
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    UBIK

    UBIK

    Augmensys

    With the augmented reality software UBIK, Augmensys provides a powerful tool for the entire industry, branch-independent and application-oriented. UBIK accompanies an industrial plant already throughout the paperless commissioning process, directly at the construction site. Many different data sources are not a problem anymore, since they are seamlessly consolidated for efficient use. Through the whole life cycle of a plant (construction, commissioning, operation and maintenance, shutdown management) UBIK offers intuitive and mobile access to all the digital systems in the background of a plant, for inspectors, maintenance workers, engineers, and operators. The possibility to work mobile with the entire data asset of a company, edit information right on-site and send back photos and voice memos that automatically end up in the right systems, creates a highly effective work environment for anyone who has work to do in the plant.
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    SILworX
    SILworX allows you to program and configure your HIMA safety-related controllers and diagnose errors in an intuitive user interface. This results in fewer user errors and faster engineering – enabling you to commission your safety system more quickly and adapt it to new requirements immediately. The engineering tool is a part of the HIMA Smart Safety Platform and supports current standards such as OPC UA (Open Platform Communications Unified Architecture). Thanks to its API, the software can be integrated into almost any system landscape. Automated tests and version management in external tools are also possible. Comparing logics and making changes visible. With the SILworX COMPARATOR PLUS project changes are quick, easy and comprehensible. It allows you to compare the logic of two programs, functions or functions blocks (Programming Organization Units) with one another, displaying the changes graphically and in tabular form with a high degree of detail.
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    ABB Ability Symphony Plus
    ABB Ability™ Symphony® Plus is a distributed control system (DCS) designed to maximize plant efficiency and reliability through automation, integration, and optimization of the entire plant. With more than 35 years being the total plant automation platform for the power generation and water industries it is designed to meet the most demanding engineering, procurement and construction contractors' requirements being the preferred provider for power generation and water treatment solutions for all geographic markets. Symphony Plus is backwardly compatible with all previous generations of the Symphony family of distributed control systems – Network 90, INFI 90, INFI 90 OPEN, Symphony Harmony, Contronic and Symphony Melody.
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    PMSX®pro

    PMSX®pro

    Mitsubishi Electric

    PMSX®pro has been designed to fully meet all requirements in terms of availability, efficiency, expandability, and flexibility. It also features a high level of harmonized hardware and software and includes a finely tuned range of standardized automation equipment. The process management concept adapts to the plant‘s process engineering structure. Maximum safety, utmost availability, and flexible expandability are obtained by structuring the plant horizontally into function units with specific control and automation tasks. In this way, we achieve a clearly structured, hierarchical, and therefore transparent plant structure. Process-related redundancies are not canceled by the control system. For efficient plant and maintenance management, PMSX®pro provides consistent, plant-wide configuration and parametrization from a central point.
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    Intergraph Smart P&ID
    Intergraph Smart® P&ID software develops and manages your piping and instrumentation diagrams, focusing on design quality and consistency in the context of the plant asset. The piping and instrumentation diagram (P&ID) is the detailed drawing of the process roadmap in an industrial facility. It shows the interconnection of process equipment and the instrumentation used to control those related processes. The documents are developed, accessed, shared and modified throughout the plant lifecycle from design to operation. The best P&ID software focuses on a task-based approach. Connecting tasks between engineering, construction and operations is crucial to improving deliverables. Hexagon PPM makes data and information sharing a cornerstone of its products, so all engineering information is kept up-to-date to accurately reflecting the as-built plant. This enables other disciplines to base their design decisions on information from the latest digital P&IDs.
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    SAVE

    SAVE

    Phenomatics Virtual Reality Software

    Developed in collaboration with OMV, Austria’s national oil and gas company, SAVE is an interactive simulation of a refinery environment. Refinery apprentices are trained to operate equipment and plant correctly and in safety, before they are permitted to operate in the real-world refinery. Plant and equipment are visualized via a VR headset, with the user free to explore, operate complex and large machinery, scale ladders, read gauges, etc. An experienced trainer follows his/her progress and is able to direct the training session, give guidance, and ensure that any mistakes are addressed. The training period until the trainee is able to work alone on major apparatus, machine and operations is reduced by up to 12 months. Repeating practicing can be done at one’s own pace, until the required standard is reached, without endangering the plant. This training is the most important element of safety for all new employees who have never before worked in such a plant.
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    PlantPAx

    PlantPAx

    Rockwell Automation

    Producers like you are adept at navigating the complexities and challenges of staying competitive. This is true in a variety of industries ranging from pharmaceuticals, consumer packaged goods, and food and beverage to mining and chemical. That’s why it’s so important to implement the latest technological advancements to continue your ever-evolving digital transformation journey. From the control room to the board room, process system users face the persistent challenges of balancing productivity against budget and resource constraints as well as proactively addressing evolving operational risks. Meet these challenges and experience real productivity gains in all areas of your plant with the PlantPAx distributed control system (DCS). System features positively impact the lifecycle of your plant operations by ensuring that plant-wide and scalable systems drive productivity, improve profitability, and reduce overall risks for operations.
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    Electric P8

    Electric P8

    EPLAN Software and Services

    EPLAN Electric P8 is a consistent, integrated and fast engineering system for you to plan and design the electrical engineering for machines and plant systems. The software supports 2D computer aided engineering and a wide variety of engineering methods: from manual creation to standardized and template-based approaches. The project data, once entered into the schematic, becomes the foundation for the automated completion of machine and plant system documentation. In short, EPLAN Electric P8 electrical design software offers you much more than “just” drawing schematics and circuit diagrams. EPLAN Electric P8 automatically generates detailed evaluations for you as an integral component of the project documentation – either on an ongoing basis or combined after project completion, as required. Downstream process steps then get all the necessary information from engineering: from integrated planning to manufacturing, commissioning, maintenance and repair.
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    SymphonyAI Industrial
    AI-powered smart manufacturing platform. Connect your people, assets, and processes to make your operations smarter with predictive and generative AI. Seamlessly connect people, assets, and systems in one ecosystem for reliable execution, high-speed automation, and anticipation of events. Next-generation predictive and generative intelligence are built into SymphonyAI solutions to reduce machine faults, cut downtime, decrease maintenance budgets, improve energy efficiency, and optimize plant performance. SymphonyAI’s Smart Manufacturing platform translates data into actionable insights, giving you comprehensive, real-time visibility into business and plant operations with predictive intelligence spanning from individual components to entire enterprises
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    Libra

    Libra

    Command Alkon

    Libra is a comprehensive solution designed to streamline asphalt plant operations by connecting production, loadout, and ticketing into a seamless and automated workflow. Its flexible plant controls cater to both batch and drum mix automation, allowing customization to fit specific processes. Highly configurable modules maximize plant throughput, enabling quicker truck loading and dispatch. Add-ons such as self-serve kiosks, remote printers, camera ID technology, and silo loadout systems enhance automation, keeping drivers in their cabs and trucks moving efficiently through the plant. Implementing Libra can lead to significant improvements, including a 35% reduction in time spent in the plant, over a 25% increase in loadout efficiency, and a 30% decrease in drum plant calibration time. Digitize all your tickets for any inbound load at the plant, on the job site, and in the office.
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    Availability Workbench
    Powerful simulation software for improving asset performance. Maintenance and spares optimization, availability studies, reliability-centered maintenance, life cycle cost evaluations, and accelerated life testing all in one integrated suite. Connect directly to your SAP or MAXIMO system and analyze your data. Identify critical equipment, and automatically build failure models using Weibull analysis. Optimize your maintenance plans using simulation and reduce costs. Predict system availability and optimize your design. Simulation of multiple-product capacity with target cost penalties. Model system dependencies with RBDs or fault trees. Build in operational rules for accurate performance simulation. Determine the most effective spare holding policy. Predict life cycle costs and analyze your test data for stressed failures in the ALT module. Identify plant performance trends in the process reliability module.
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    SimulationX

    SimulationX

    ESI Group

    Technical systems, like machines and manufacturing plants, are often very complex. They consist of a multitude of components and subsystems, usually based on diverse technical domains and increasingly fitted with sensors and controls. Their dynamic interactions have a significant impact on safety, performance, and comfort. With SimulationX, you have a single platform for modeling, simulating, and analyzing technical systems, including mechanics, hydraulics, pneumatics, electronics, and controls, as well as thermal, magnetic, and other physical behavior. Comprehensive component libraries with application-oriented model elements ensure you have the right tools available for your task.
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    PlantFCE Model Builder

    PlantFCE Model Builder

    Storm Consulting

    Customize models, refine designs, and export with precision. PlantFCE Model Builder offers intuitive 3D modeling for process plants. Model Builder is useful when estimating costs for an engineering project. View real-time updates in the rendering window as you edit the scene. Low lock-in with PlantFCE Model Builder* Model Builder allows you to import and export 3D models from and to industry-standard 3D model formats like GLB, OBJ, and STL. With an automatic clash check, reduce errors and save time.** PlantFCE Model Builder's automatic clash check** reduces time spent on clash check sessions and gives you more time to work on your project. Download for Windows and Mac on the PlantFCE website. *Exporting through Model Builder does not include Model Builder specific functionality like properties set on objects or features specific to Model Builder. **Clash check will be released in version 2.
    Starting Price: $49/month/user
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    Xpedeon

    Xpedeon

    Algorithms Software

    Xpedeon is a wide-footprint cloud-based ERP solution purpose-built for the Engineering & Construction industry. It empowers organizations with a single powerful software platform organizations to achieve total digital transformation. Truly integrated by design, Xpedeon enables seamless workflows across project sites, offices, departments and functions. The Xpedeon suite comprises comprehensive functionality, mobile apps and a digital supply chain portal. Modules include budgeting, procurement, subcontracting, client contract management, plant and equipment/fleet management, financial accounting, HR, Payroll and job costing and CVRs.
    Starting Price: $120/per month/per user
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    TwidoSuite

    TwidoSuite

    Schneider Electric

    The first programming software that is organized according to the development tasks of your project, Twido Suite offers you a navigation that will become second nature! Discover a truly modern interface that is simple and intuitive, making implementation more user-friendly, quicker and more efficient. Simply smart, resulting from a study relating to ergonomics, TwidoSuite has been developed to assist and simplify all your operations with the aim of significantly reducing development time. Designed for your simple and varied applications ranging from 10 to 100 I/Os, it also ensures the upgrading of your automation systems.
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    OpenPLC Editor
    The OpenPLC Editor is an IEC 61131-3 compliant PLC editor totally free and open source. You can use it to upload PLC code directly to any board or system running OpenPLC Runtime. OpenPLC is an open-source programmable logic controller that is based on easy-to-use software. It is the first fully functional standardized open-source PLC, both in software and hardware. The OpenPLC project was created in accordance with the IEC 61131-3 standard, which defines the basic software architecture and programming languages for PLCs. OpenPLC is mainly used in industrial and home automation, the internet of things, and SCADA research. The Runtime is a portable software designed to run from the smallest of all microcontrollers (Arduino-compatible) to powerful servers in the cloud. It is responsible for executing the PLC programs you create using the Editor. The OpenPLC Editor is the software that runs on your computer and, as mentioned, is used to create your PLC programs.
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    Obility PRINTMANAGER
    PRINTMANAGER is a browser-based MIS/ERP system specifically tailored for print service providers (including digital, offset, roll, mailing, large-format, label, and packaging operations) and designed to unify quoting, production, inventory, dispatch, and finance processes in one platform. It offers a comprehensive order management workflow (offers, orders, confirmations, delivery notes, incoming material, invoices, credits), plus an expert system for automatic print costing that calculates optimal production paths, machine usage, material, and work-time costs across multiple print techniques and formats. The platform includes modules for materials management, stock control, automated reminders, mobile warehouse scanning, fleet planning via a visual plant board, electronic job bags, production data capture, and employee time tracking. With full integration of web-to-print, supplier and logistics portals, the system enables production transparency, streamlined workflows, etc.
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    LADDER EDITOR
    Thanks to its user-friendly features based on the distinctive functions of the Windows® operating system, such as icons, menu bar, and mouse operation. Such operations as cut, copy, paste, and save can be done in the same way as on other Windows® based software. Execution of various commands and input of ladder symbols can be easily performed using a mouse. The features of LADDER EDITOR for Windows® help users program efficiently.
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    Solar-Log

    Solar-Log

    Solar-Log

    Solar-Log GmbH is a pioneer and one of the leading companies in the areas of PV monitoring, smart energy, and feed-in management with global service for power and heating. Its Solar-Log™ product line – developed and produced in-house – along with the Solar-Log WEB Enerest™ online portal solution stand for manufacture-independent, professional monitoring and management of PV plants worldwide. Solar-Log™ is compatible with more than 200 components – making it an unrivaled energy management system for renewable energy. Solar-Log™ naturally offers installers, wholesalers, investors and end customers extensive services and support. With Solar-Log™, Solar-Log GmbH is setting new international standards when it comes to monitoring and managing photovoltaic plants. For years, Solar-Log GmbH has been a driving force for the innovation of software and devices for monitoring and managing photovoltaic plants.
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    Pro-H

    Pro-H

    Hitachi

    Pro-H is the universally usable 32 bit Programming software for all Hitachi H-Series PLC. Flexible choice of editors considerably decreases programming time. Additional special instructions for H-Series PLC. Standard according to IEC 61131-3.
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    FrameWorks Plus

    FrameWorks Plus

    Hexagon PPM

    FrameWorks® Plus is a powerful structural modeling and drawing tool that supports your total workflow: drawing, modeling, analysis and reporting. Add value to your modeling process by integrating structural tasks with the plant creation process. Because it integrates with third-party analytical and steel detailing software, as well as with other Hexagon plant design software, FrameWorks Plus supports all parts of the structural engineering workflow to keep your data accurate and current. FrameWorks Plus fully supports PDS. You can create structural models of plants and, through an interface to PDS, share the most recent project data across your workplace and around the world. FrameWorks Plus integrates with the engineering and construction workflow. More than just a CAD program, FrameWorks Plus provides intelligent graphics that support easy modeling, analysis and reporting.
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    AutoPLANT

    AutoPLANT

    Bentley Systems

    Industry-proven software for modern plant design. Quickly create intelligent, 3D process plant designs and models with AutoPLANT Modeler. Save time with a tightly integrated, AutoCAD-based application for designing piping, equipment, and raceways. Improve your plant design process with the advanced 3D design and modeling of AutoPLANT Modeler. Increase efficiency with a tightly integrated set of tools to design intelligent piping, equipment, and raceways. Save time and money with industry proven software that increases collaboration across your project design team. Save time with a single streamlined application with comprehensive functionality including building models and creating accurate isometrics. Reduce the cost of project collaboration by integrating with other Bentley plant design and data management applications via shared plant project databases. Ensure information mobility with integrity through ProjectWise integration, which supports data sharing among stakeholders.
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    PlantFactory

    PlantFactory

    e-on software

    PlantFactory is the most powerful solution on the market for modeling 3D vegetation. Its procedural, yet artist-friendly toolbox empowers you with unprecedented control over every detail. Create anything, from tiny mushrooms to majestic trees. Whether you need ultra-realistic, high polygon plants for VFX and archviz, stylized vegetation for commercials or lightweight objects for real-time engines, PlantFactory will cover all your needs while integrating seamlessly into your pipeline. PlantFactory offers three different modeling methods that can be mixed and matched. Draw plants with primitives or self-made brushes, use components (building blocks), or create everything from scratch with nodes. Thanks to its open-ended design, PlantFactory can also generate non-organic objects with repeating structures easily. UV-unwrapping and proper edge flow and topology are handled automatically by smart algorithms. Focus more on creating content and less on technical nuisances.
    Starting Price: $99 per month
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    Experion LCN

    Experion LCN

    Honeywell

    Plants running the TotalPlant™ Solution (TPS) system need to avoid obsolescence by employing modern technology. TPS, introduced in 1998, helped establish open plant automation with a host of advanced applications. However, its users are now dealing with compliance issues related to new safety regulations as well as increasing system support challenges. With Experion LCN, existing control strategy, field terminations, applications, history, and graphics can be retained, allowing users to focus on high-value improvements. It minimizes operating disruptions, maintains overall consistency, and delivers optional lifecycle advantages with virtualization. It also opens the door to the Industrial Internet of Things (IIoT) by Honeywell, an approach that connects people to assets, automates predictive analytics and enables increased collaboration.​